Can the system work with our existing SCADA and Building Management System?

Yes. We integrate with all major industrial SCADA platforms and BMS systems. For load shifting to work, we need the ability to send scheduling commands to your controllable loads - either via SCADA integration or direct controller programming.

Will load shifting affect our production targets or equipment reliability?

No. The AI operates strictly within the production and equipment constraints you define. Loads are only shifted within windows your operations team approves. The system never compromises production to save energy - it finds the saving within existing flexibility.

How does the system handle load shedding stages and unplanned outages?

The system integrates with Eskom's published load shedding schedules and adjusts production and load plans automatically to maximise output before and after outage windows, and to minimise costly diesel generator running hours during shedding.

What is the minimum operation size that benefits from AI energy optimisation?

Operations consuming R1M+ per month in electricity costs typically achieve payback within 12 months. Below R500K/month, simpler tariff management tools may deliver better ROI than a full AI platform. We will tell you honestly which approach suits your scale.

Eskom Tariff-Aware SchedulingNERSA Compliance ReadyLive in 30 Days

Cut Your Energy Bill by Up to 30% - Without Cutting Production

South African mines and energy-intensive operations are absorbing Eskom tariff increases of 18-25% annually. Our AI energy optimisation systems shift loads intelligently, reduce peak demand charges, and maximise renewable energy utilisation - without compromising production targets.

"Our energy spend was R28M per year and climbing. After implementing the AI load shifting and demand …"

Gerhard van Zyl, Energy Manager

Illustrative example, not a client result.

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Cut Your Energy Bill by Up to 30% - Without Cutting Production

Eskom's Escalating Tariffs Are Eroding Mining Margins That Are Already Under Pressure

Energy is the largest single controllable cost at most South African mining operations - typically 15-25% of total operating cost. With Eskom's Megaflex and Nightsave tariff structures, peak demand charges, and distributed generation regulations all creating complexity, most mines are significantly overpaying for the energy they consume.

Peak demand charges on Megaflex tariffs can represent 30-40% of total electricity spend - largely avoidable with intelligent load shifting
No real-time visibility into energy consumption by process area means inefficiencies are discovered months later in billing reconciliation
Diesel generator running costs during load shedding are unoptimised - generators run at inefficient part-load when coordinated scheduling could reduce hours
Renewable energy investments (solar PV, wind) are underutilised because no system optimises when to draw from grid vs generation vs battery storage
Compressed air systems, ventilation fans, and pumping - the largest energy consumers - run on fixed schedules rather than demand-responsive automation

Illustrative example, not a client result.

Every R1 of Unnecessary Energy Cost Is Pure Margin Destroyed - Permanently

Eskom's tariff trajectory shows no reversal. Mines and energy operations that do not implement intelligent energy management today will face compounding cost increases year on year - while those that do establish a sustainable competitive cost advantage. The ROI window on energy AI is measured in months, not years.

18-25%

Average annual Eskom tariff increase imposed on South African industrial consumers since 2020

30%

Average energy cost reduction achievable through AI-driven demand management and load shifting

R4.2M

Average annual energy saving for a mid-sized SA mine consuming 50 GWh/year after AI optimisation

Illustrative example, not a client result.

Your AI-Powered Energy Optimisation and Demand Management System

We build an intelligent energy management platform that monitors real-time consumption across all process areas, automatically shifts flexible loads away from peak tariff periods, optimises renewable energy dispatch, and reduces your peak demand charge - delivering measurable savings from month one.

AI Tariff-Aware Load Shifting

AI automatically schedules flexible loads - pumping, refrigeration, compressed air, crushing - to run during off-peak and standard Eskom tariff periods, reducing peak demand charges and time-of-use costs simultaneously.

Real-Time Energy Dashboard

Live consumption monitoring by process area, shift, and cost centre - with automated alerts when consumption deviates from budget and daily energy cost reports sent to your finance and operations teams.

Renewable Energy Dispatch Optimisation

For operations with solar PV, wind, or battery storage, AI optimises when to draw from each source based on generation forecasts, tariff rates, and production schedules - maximising your renewable investment return.

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"Our energy spend was R28M per year and climbing. After implementing the AI load shifting and demand management system, we cut R7.2M off our annual bill in the first year. Peak demand charges dropped by 34% just from intelligent pump and compressor scheduling. The payback period was under 8 months."

Gerhard van Zyl

Energy Manager, Van Zyl Chrome Operations, Limpopo

R7.2M

Annual energy cost saving achieved in first year for 50 GWh/year chrome operation

34%

Reduction in Eskom peak demand charges through AI-managed load shifting

8 months

System payback period including implementation and monthly platform costs

Illustrative example, not a client result.

Optimise Energy Consumption for Mining & Energy

South African Market Perspective

Mining operations consume approximately 15% of South Africa's total electricity production, with energy costs representing 15-20% of total mining costs and rising annually above inflation. AI energy optimisation systems can schedule energy-intensive processes like crushing, milling, and smelting during Eskom's off-peak tariff periods, optimise compressed air systems (which account for 20-30% of mine electricity consumption), and manage the integration of renewable energy sources to reduce both costs and carbon emissions under the Carbon Tax Act.

Illustrative example, not a client result.

How It Works

Energy Audit & Tariff Analysis (Week 1-2)

We analyse 12 months of Eskom billing, identify your tariff structure (Megaflex, Nightsave, or other), map all major load centres, and quantify the load shifting opportunity. We model your potential saving before any implementation commitment.

Metering, Integration & AI Configuration (Week 3-6)

Sub-metering is installed at key load centres if not present. The AI platform is integrated with your SCADA/BMS, Eskom AMI meter data, and renewable generation systems. Load shifting schedules are configured based on your production constraints.

Live Optimisation & Monthly Reporting (Week 7-8+)

The AI begins active load management. Your energy manager receives a daily dashboard and monthly saving report comparing AI-optimised cost vs baseline. The system continuously refines schedules as production patterns and tariff structures change.

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